Polymer structure repair system

التفاصيل البيبلوغرافية
العنوان: Polymer structure repair system
Patent Number: 11548,248
تاريخ النشر: January 10, 2023
Appl. No: 17/348749
Application Filed: June 15, 2021
مستخلص: A system for repairing polymer structures, for example, polypropylene storage tanks for liquid, includes the application of a unique primer in connection with a plurality of layers of other adhesives to attach a liquid-impermeable elastomeric liner. The system permits the liquid-impermeable elastomeric liner to expand and contract along with the polymer tank, thus resisting separation of the liner from the polymer.
Inventors: Murphy, Gary M. (Enon Valley, PA, US)
Claim: 1. A priming compound consisting essentially of: between about 10% and about 30% toluene; between about 10% and about 30% acetone; between about 10% and about 30% methyl ethyl ketone; between about 10% to about 15% tetrahydrofuran; between about 10% to about 15% cyclohexanone; and between about 15% to about 25% a compound consisting essentially of about 35% xylene, about 25% methyl ethyl ketone, about 15% isopropanol, about 10% ethyl benzene, about 5% epoxy resin, about 5% epichlorohydrin, and about 1% ethyl alcohol.
Claim: 2. The priming compound according to claim 1 , wherein the priming compound consists essentially of: about 20% toluene; about 20% acetone; about 20% methyl ethyl ketone; about 10% tetrahydrofuran; about 10% cyclohexanone; and about 20% a compound consisting essentially of about 35% xylene, about 25% methyl ethyl ketone, about 15% isopropanol, about 10% ethyl benzene, about 5% epoxy resin, about 5% epichlorohydrin, and about 1% ethyl alcohol.
Claim: 3. A priming compound consisting essentially of: between about 10% and about 30% toluene; between about 10% and about 30% acetone; between about 13.75% and about 36.25% methyl ethyl ketone; between about 10% to about 15% tetrahydrofuran; between about 10% to about 15% cyclohexanone; between about 5.25% and about 8.75% xylene; between about 2.25% and about 3.75% isopropanol; between about 1.5% and about 2.5% ethyl benzene; between about 0.75% and about 1.25% epoxy resin; between about 0.75% and about 1.25% epichlorohydrin; and between about 0.15% and about 0.25% ethyl alcohol.
Claim: 4. The priming compound of claim 3 , wherein the priming compound consists essentially of: about 20% toluene; about 20% acetone; about 25% methyl ethyl ketone; about 10% tetrahydrofuran; about 10% cyclohexanone; about 7% xylene; about 3% isopropanol; about 2% ethyl benzene; about 1% epoxy resin; about 1% epichlorohydrin; and about 0.2% ethyl alcohol.
Claim: 5. A method of repairing a polymer structure, comprising: applying a first primer to a surface of the polymer structure, the primer consisting essentially of: between about 10% and about 30% toluene; between about 10% and about 30% acetone; between about 10% and about 30% methyl ethyl ketone; between about 10% to about 15% tetrahydrofuran; between about 10% to about 15% cyclohexanone; and between about 15% to about 25% a compound consisting essentially of about 35% xylene, about 25% methyl ethyl ketone, about 15% isopropanol, about 10% ethyl benzene, about 5% epoxy resin, about 5% epichlorohydrin, and about 1% ethyl alcohol; applying a second primer to the first primer, the second primer consisting essentially of about 35% xylene, about 25% methyl ethyl ketone, about 15% isopropanol, about 10% ethyl benzene, about 5% epoxy resin, about 5% epichlorohydrin, and about 1% ethyl alcohol; applying a third primer to the second primer, the third primer consisting essentially of about 95% toluene and about 5% methyl methacrylate; applying a first cement to the third primer; applying a second cement to the first cement; and applying a liquid-impermeable elastomeric liner to the second cement.
Claim: 6. The method according to claim 5 : further comprising abrasive blasting the surface prior to applying the first primer; and wherein the first primer is applied to the surface within about one hour of completion of abrasive blasting.
Claim: 7. The method according to claim 5 , wherein the cement is a either a mixture of toluene and natural isoprene, or a mixture of toluene and butyl isoprene.
Claim: 8. The method according to claim 5 , wherein the liquid-impermeable elastomeric liner is rubber.
Patent References Cited: 20120252944 October 2012 Araki


Other References: Chemlock 289 Material Safety Data Sheet, Lord Corporation, Sep. 21, 2012. cited by applicant
Chemlock 290 Material Safety Data Sheet, Lord Corporation, Jun. 18, 2013. cited by applicant
Chemlock 289/290 Technical Data, Lord Corporation, 2019. cited by applicant
Assistant Examiner: Lee, Jaeyun
Primary Examiner: Aftergut, Jeffry H
Attorney, Agent or Firm: Lang, IV, William F.
Lang Patent Law LLC
رقم الانضمام: edspgr.11548248
قاعدة البيانات: USPTO Patent Grants