FILM-FORMING APPARATUS AND FILM-FORMING METHOD

التفاصيل البيبلوغرافية
العنوان: FILM-FORMING APPARATUS AND FILM-FORMING METHOD
Document Number: 20120325138
تاريخ النشر: December 27, 2012
Appl. No: 13/527198
Application Filed: June 19, 2012
مستخلص: A film-forming apparatus and method comprising a film-forming chamber for supplying a reaction gas into, a cylindrical shaped liner provided between an inner wall of the film-forming chamber and a space for performing a film-forming process, a main-heater for heating a substrate placed inside the liner, from the bottom side, a sub-heater cluster provided between the liner and the inner wall, for heating the substrate from the top side, wherein the main-heater and the sub-heater cluster are resistive heaters, wherein the sub-heater cluster has a first sub-heater provided at the closest position to the substrate, and a second sub-heater provided above the first sub-heater, wherein the first sub-heater heats the substrate in combination with the main-heater, the second sub-heater heats the liner at a lower output than the first sub-heater, wherein each temperature of the main-heater, the first sub-heater, and the second sub-heater is individually controlled.
Inventors: SUZUKI, Kunihiko (Shizuoka, JP); Ito, Hideki (Kanagawa, JP); Ikeya, Naohisa (Kanagawa, JP); Tsuchida, Hidekazu (Kanagawa, JP); Kamata, Isaho (Tokyo, JP); Ito, Masahiko (Kanagawa, JP); Naito, Masami (Aichi, JP); Fujibayashi, Hiroaki (Kanagawa, JP); Adachi, Ayumu (Aichi, JP); Nishikawa, Koichi (Aichi, JP)
Assignees: NuFlare Techology, Inc. (Numazu-shi, JP), Toyota Jidosha Kabushiki Kaisha (Toyota-shi, JP), Denso Corporation (Kariya-shi, JP), Central Res. Institute of Electric Power Industry (Chiyoda-ku, JP)
Claim: 1. A film-forming apparatus comprising: a film-forming chamber; a cylindrical shaped liner provided between an inner wall of the film-forming chamber and a space for performing a film-forming process; a main-heater for heating a substrate placed inside the liner, from the bottom side; a sub-heater cluster provided between the liner and the inner wall, for heating the substrate from the top side; wherein the main-heater and the sub-heater cluster are resistive heaters; wherein the sub-heater cluster has a first sub-heater provided at the closest position to the substrate, and a second sub-heater provided above the first sub-heater; wherein the first sub-heater heats the substrate in combination with the main-heater; the second sub-heater heats the liner at a lower output than the first sub-heater; wherein each temperature of the main-heater, the first sub-heater, and the second sub-heater is individually controlled.
Claim: 2. The film-forming apparatus according to claim 1, wherein the main-heater has a disk-shaped in-heater; a ring-shaped out-heater provided above the in-heater and at the position corresponding to the periphery of the substrate; wherein each temperature of the in-heater and the out-heater are individually controlled.
Claim: 3. The film-forming apparatus according to claim 1, further compromising: at least one other sub-heater for heating the liner at a lower output than the first sub-heater; wherein the other sub-heater is provided above the second sub-heater, and the temperature of the other sub-heater is controlled independently of the first sub-heater and the second sub-heater.
Claim: 4. The film-forming apparatus according to claim 2, further comprising: at least one other sub-heater for heating the liner at a lower output than the first sub-heater; wherein the other sub-heater is provided above the second sub-heater, and the temperature of the other sub-heater is controlled independently of the first sub-heater and the second sub-heater.
Claim: 5. A method for forming a film comprising: placing a substrate in a liner provided between an inner wall of a film-forming chamber and a space for performing the film-forming process in the film-forming chamber; heating the substrate to form a film onto the surface of the substrate; wherein the substrate is heated by a main-heater from the bottom side; a first sub-heater, provided at the closest position to the substrate, between the liner and the inner wall, used for heating the substrate from the top side; wherein a second sub-heater, provided above the first sub-heater, heats the liner at a lower output than the first sub-heater, during the film forming on the surface of the substrate.
Claim: 6. The method for forming a film according to claim 5, wherein, the output of the main-heater is controlled depending on the temperature of the substrate; and the output of the first sub-heater is controlled depending on the output of the main-heater.
Claim: 7. A film-forming apparatus comprising: a film-forming chamber; a cylindrical shaped liner provided between an inner wall of the film-forming chamber and a space for performing a film-forming process; a main-heater for heating a substrate placed inside the liner, from the bottom side; a sub-heater cluster provided between the liner and the inner wall, for heating the substrate from the top side; wherein the main-heater and the sub-heater cluster are resistive heaters; wherein the sub-heater cluster has a first sub-heater provided at the closest position to the substrate, and a second sub-heater provided above the first sub-heater; wherein the first sub-heater heats the substrate in combination with the main-heater; the second sub-heater heats the liner at the same output as the first sub-heater; wherein each temperature of the main-heater, the first sub-heater, and the second sub-heater is individually controlled.
Claim: 8. The film-forming apparatus according to claim 7, wherein the main-heater has a disk-shaped in-heater; a ring-shaped out-heater provided above the in-heater and at the position corresponding to the periphery of the substrate; wherein each temperature of the in-heater and the out-heater are individually controlled.
Claim: 9. The film-forming apparatus according to claim 7, further comprising: at least one other sub-heater for heating the liner is at the same output as the first sub-heater; wherein the other sub-heater is provided above the second sub-heater, and the temperature of the other sub-heater is controlled independently of the first sub-heater and the second sub-heater.
Claim: 10. The film-forming apparatus according to claim 8, further comprising: at least one other sub-heater for heating the liner at the same output as the first sub-heater; wherein the other sub-heater is provided above the second sub-heater, and the temperature of the other sub-heater is controlled independently of the first sub-heater and the second sub-heater.
Claim: 11. A method for forming a film comprising: placing a substrate in a liner provided between an inner wall of a film-forming chamber and a space for performing the film-forming process in the film-forming chamber; heating the substrate to form a film onto the surface of the substrate; wherein the substrate is heated by a main-heater from the bottom side; a first sub-heater, provided at the closest position to the substrate, between the liner and the inner wall, used for heating the substrate from the top side; wherein a second sub-heater, provided above the first sub-heater, heats the liner at the same output as the first sub-heater, during the film forming on the surface of the substrate.
Claim: 12. The method for forming a film according to claim 11, wherein; the output of the main-heater is controlled depending on the temperature of the substrate; the output of the first sub-heater is controlled depending on the output of the main-heater.
Claim: 13. A film-forming apparatus comprising: a film-forming chamber; a cylindrical shaped liner provided between an inner wall of the film-forming chamber and a space for performing a film-forming process; a main-heater for heating a substrate placed inside the liner, from the bottom side; a sub-heater cluster provided between the liner and the inner wall, for heating the substrate from the top side; wherein the main-heater and the sub-heater cluster are resistive heaters; wherein the sub-heater cluster has a first sub-heater provided at the closest position to the substrate, and a second sub-heater provided above the first sub-heater; wherein the first sub-heater heats the substrate in combination with the main-heater; the surface of the second sub-heater heats the liner at the same temperature, or lower temperature, than the surface of first sub-heater; wherein each temperature of the main-heater, the first sub-heater, and the second sub-heater is individually controlled.
Claim: 14. The film-forming apparatus according to claim 13, wherein the main-heater has a disk-shaped in-heater; a ring-shaped out-heater provided above the in-heater and at the position corresponding to the periphery of the substrate; wherein each temperature of the in-heater and the out-heater are individually controlled.
Claim: 15. The film-forming apparatus according to claim 13, further comprising: at least one other sub-heater for heating the liner at the same temperature, or a lower temperature, than the surface of first sub-heater; wherein the other sub-heater is provided above the second sub-heater, and the temperature of the other sub-heater is controlled independently of the first sub-heater and the second sub-heater.
Claim: 16. The film-forming apparatus according to claim 14, further comprising: at least one other sub-heater for heating the liner at the same temperature, or a lower temperature, than the surface of first sub-heater; wherein the other sub-heater is provided above the second sub-heater, and the temperature of the other sub-heater is controlled independently of the first sub-heater and the second sub-heater.
Claim: 17. A method for forming a film comprising: placing a substrate in a liner provided between an inner wall of a film-forming chamber and a space for performing the film-forming process in the film-forming chamber; heating the substrate to form a film onto the surface of the substrate; wherein the substrate is heated by a main-heater from the bottom side; a first sub-heater, provided at the closest position to the substrate, between the liner and the inner wall, used for heating the substrate from the top side; wherein a second sub-heater provided above the first sub-heater heats the liner at the same temperature, or a lower temperature, than the surface of first sub-heater while the film is formed onto the surface of the substrate; wherein the surface of the second sub-heater heats the liner at the same temperature, or lower temperature, than the surface of first sub-heater.
Claim: 18. The method for forming a film according to claim 17, wherein, the temperature of the surface of the main-heater is controlled depending on the temperature of the substrate; the temperature of the surface of the first sub-heater is controlled depending on the temperature of the surface of the main-heater.
Current U.S. Class: 117/88
Current International Class: 30
رقم الانضمام: edspap.20120325138
قاعدة البيانات: USPTO Patent Applications