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The development of the fast protection system (FPS) was driven by the critical need to safeguard internal components of the accelerator from beam damage and minimize operational downtime. During accelerator operation, various faults can occur, posing a significant risk. The FPS acts as a rapid response system, initiating a shutdown signal to a reliable chopper system to prevent beam damage and ensure the operational availability of the accelerator. To meet the stringent shut off time requirements specific to critical faults, the FPS was designed to respond within 50 µs, while the total FPS time, including acquisition, redundancy, and processing, needed to be less than 20 µs. In order to achieve these goals, a customized FPS was developed for the RAON heavy-ion accelerator, utilizing the Xilinx ZYNQ system-on-chip (SoC). The FPS system comprised seven acquisition modules, one mitigation module with an embedded SoC, and employed optical fiber connections for efficient data transmission. This article provides a comprehensive account of the design, development, and testing of the FPS system. Experimental tests were conducted to validate its performance. These tests included verifying the accuracy of cyclic redundancy checks, acquiring interlock signals in short pulses, and measuring the delay time during abnormal signal occurrences. Of particular significance is the measurement of the total signal processing time for a 1 km optical cable in the RAON system, which was determined to be 9.8 µs. This result successfully met the stringent requirement of 20 µs for the FPS time. The ability of the FPS to operate within the desired time frame demonstrates its effectiveness in protecting the accelerator’s components from beam damage and minimizing downtime. Consequently, the FPS ensures the operational availability of the accelerator while maintaining the safety and integrity of its internal systems. By providing a detailed account of the FPS’s design, development, and testing, this article contributes valuable insights into ... |