Elliptical vibration cutting of hardened die steel with coated carbide tools

التفاصيل البيبلوغرافية
العنوان: Elliptical vibration cutting of hardened die steel with coated carbide tools
المؤلفون: Hongjin Jung, Eiji Shamoto, Hiroshi Saito
المصدر: Precision Engineering. 45:44-54
بيانات النشر: Elsevier BV, 2016.
سنة النشر: 2016
مصطلحات موضوعية: 0209 industrial biotechnology, Materials science, Machinability, Metallurgy, General Engineering, Diamond, Drilling, 02 engineering and technology, Surface finish, engineering.material, Carbide, 020303 mechanical engineering & transports, 020901 industrial engineering & automation, 0203 mechanical engineering, Machining, engineering, Cutting fluid, Shearing (manufacturing)
الوصف: Elliptical vibration cutting of hardened die steel with coated carbide tools is examined in this research in order to achieve low-cost high-precision machining. Diamond coated tools are applied because of superior hardness of their polycrystalline diamond coating and its low manufacturing cost. TiN coated tools are also tested, since they are widely used for conventional machining of steels. Machinability of hardened die steel by the elliptical vibration cutting with coated carbide tools is discussed in three aspects in this study, i.e. transferability of cutting edge profile to cut surface, cutting force, and tool life. The transferability is evaluated quantitatively by calculating correlation coefficients of measured roughness profiles. It is clarified that the diamond coated tools have high transferability which leads to diffraction of light on the surface machined at micro-scale pick feed. Total cutting forces including ploughing components are measured at various feed rates, and then shearing components and ploughing components are separated utilizing linear regression. The measured results indicate, for example, that the all forces become considerably smaller only when elliptical vibration is applied to the TiN coated tool without cutting fluid. It is also found that this considerable reduction of forces interestingly corresponds to higher friction coefficient, which is identified from the ploughing components. Tool life tests are carried out by various machining methods, i.e. elliptical vibration/ordinary wet/dry cutting with diamond/TiN coated tools. The result shows, for example, that the flank wear is smallest in the wet elliptical vibration cutting with the diamond coated tool.
تدمد: 0141-6359
DOI: 10.1016/j.precisioneng.2016.01.004
URL الوصول: https://explore.openaire.eu/search/publication?articleId=doi_________::fc75ec02b867f04c8872ef61f52eb0f0
https://doi.org/10.1016/j.precisioneng.2016.01.004
Rights: CLOSED
رقم الانضمام: edsair.doi...........fc75ec02b867f04c8872ef61f52eb0f0
قاعدة البيانات: OpenAIRE
الوصف
تدمد:01416359
DOI:10.1016/j.precisioneng.2016.01.004